Monolithic Aluminium Formwork India | Schach Engineers
Aluminium Formwork · Monolithic

Monolithic Aluminium Formwork for Wall and Slab Casting

Monolithic aluminium formwork enables integrated wall-and-slab casting in a single pour — well suited to repetitive residential, mass housing and mid-rise projects.

Applications

Used for

Residential towers
Mass housing
Affordable housing
Repetitive commercial structures
Wall and slab integrated casting
Core and structural zones
Technical Snapshot

Verified system parameters.

Catalogue values are indicative. Final engineering, loading, and configuration depend on the approved project requirement.

Material grade
Aluminium 6061-T6
Average panel weight
21.5-23 kg/m2
Load capacity
Up to 60 kN/m2
Typical slab cycle
7-8 days

Excluding the first and second slab cycles.

Wall striking
15-24 hours
Deck striking
36-72 hours
Reuse potential
250+ cycles

With proper handling and maintenance.

Fabrication
CNC friction welding
Components

Key components

Wall panels
Slab panels
Deck panels
Beam panels
Corners
Kicker panels
Props
Ties
Pins & wedges
Brackets
Custom panels
Why This System

Benefits

Integrated wall + slab pour
Reduced cycle time on repetitive floors
Consistent structural surface finish
Engineered for repeated use with proper handling
Delivery Process

From requirement to site execution.

  1. 01

    Study architectural, structural, elevation, staircase, and typical-floor drawings.

  2. 02

    Prepare the shell plan, area calculation, and initial quotation.

  3. 03

    Incorporate client review points and obtain shell-plan approval.

  4. 04

    Prepare modulation drawings, fabrication drawings, and the bill of quantities.

  5. 05

    Inspect each raw-material lot and apply panel-level barcode identification.

  6. 06

    Cut, shear, punch, mill, weld, finish, buff, and lacquer the panels.

  7. 07

    Complete 100% final inspection and pack material unit-wise with the BOQ.

  8. 08

    Scan and verify material on site, followed by installation support and training.

Planning Inputs

What to share

Architectural and structural drawings
Elevation and staircase details
Typical floor plan and floor-level details
Door, window, duct, and shear-wall details
Construction sequence and priority units
Target slab cycle and site mobilisation date
Monolithic Media

Monolithic in application.

Installed monolithic wall formwork at the Police Bhavan project
Aluminium staircase formwork assembly
3D configuration render of a monolithic wall and slab formwork layout
FAQ

Frequently Asked Questions

Common questions from procurement, project engineers, and site teams. Something missing? Talk to our team.